Mashing and Lautering

1. Precise Mashing Parameters:
Prodeb Mashing and Lautering Systems provide precise control over mashing parameters. Our systems allow you to tailor temperature profiles, mash-in ratios, and enzymatic activities to achieve the desired conversion of starches into fermentable sugars. This precision ensures consistency in your spirit production, resulting in the desired flavor profiles and yields.

2. Efficient Saccharification and Enzyme Activation:
We understand the importance of efficient saccharification and enzyme activation in the mashing process. Prodeb systems are designed to maximize the release of fermentable sugars from the grains through optimal temperature and time control. This efficient conversion enhances the extraction of flavors and fermentable sugars, contributing to the character and quality of your spirits.

3. Vessel Design and Grain Bed Separation:
Our Mashing and Lautering Systems incorporate vessel designs and specialized techniques to ensure effective grain bed separation. We employ mash tuns or lauter tuns with carefully designed false bottoms, screens, or filters that enable efficient separation of the liquid wort from the spent grain. This design ensures minimal grain carryover and maximizes extract recovery.

4. Gentle Handling of Grains:
Preserving the integrity of the grains is paramount to extract their flavors and sugars effectively. Prodeb systems prioritize gentle handling mechanisms to prevent grain damage or excessive extraction of undesirable compounds. This gentle handling enhances the quality and purity of your wort, contributing to the exceptional taste and character of your spirits.

5. Customizable Solutions for Your Needs:
We recognize that distilleries have unique requirements based on their production volumes, spirit types, and raw materials. Prodeb offers customizable Mashing and Lautering Systems tailored to your specific needs. Whether you operate a craft distillery or a large-scale production facility, our systems can be designed to accommodate your capacity and spirit production goals.

6. Efficient Wort Transfer and Clarification:
Our systems ensure efficient wort transfer and clarification during the lautering process. With optimized piping designs and advanced clarification techniques, we minimize liquid loss and maximize wort clarity. This efficiency enhances the quality of your distillate and reduces the risk of unwanted flavors or particles in the final spirit.

7. Comprehensive Support and Service:
At Prodeb, we provide comprehensive support throughout your distilling journey. Our team of experts is available to assist you with system selection, installation, training, and ongoing technical support. We are committed to ensuring that your Mashing and Lautering System operates optimally, meets your requirements, and contributes to your spirit production success.